New Rohn 55 Tower Installation,
Summer/Fall 2010
After an accident in the Fall of 2009 took down an 85' tower and 6 antenna, I realized it also gave me a clean slate to work with. I acquired
about 28 feet of 5" X 7" X 3/8 "tool bar", perfect for
making guy posts. Over the winter of 2009, these were built and Rohn 55 tower sections were
secured.
In the Spring of 2010, site work was begun. The holes for guy posts
(2' X 4' X 5')and tower base (33" X 33" X 54") were all slightly
larger than spec called for, and a total of 5 yards of concrete were poured.
Plans were to allow it to cure for the requisite 30 days, but the summer of 2010
was much hotter in Louisiana than usual. We had several record breaking high
temp days, and a long string of over 100 degree days as well. This caused most
outdoor work to be put off until temps break in the fall. Since it was
previously owned, the entire tower has been cleaned and re-shot with cold
galvanize.

rebar cage and 9' guy post ready for hole
Scott, W5WZ, digging hole for guy post

Hole for tower base - 33" x 33" x
54" Base
plumbed and ready for concrete
Form for above ground "cap" is 45" x
48" Base section sitting on about 6" of rock

Guy post concrete almost
finished
Tower base finished

Another view of tower
base
Yes, it IS plumb
Fall 2010, Stacking Day - Its
finally cool enough to work outside.
We got 96' stacked the first day, and finished at a height of 124' the next
week.
The 3 TIC rings were installed on the ground - MUCH faster than in the air.
Photos here down by Gene Hayes, AC5EU. Click photo for close-up

Final testing of TIC ring
rotor
4 el 15 and 4 el 20, ready to go up

Final Safety
Instructions
Bobby, AA5LA, staging tower sections

Making fast
progress
Hoisting guy wires to installers

Stacking the mid sections. To save time, guy brackets installed before
raising
Capstan winch speeds
job
Section w/ bracket and TIC already installed
K5RUS and I bought it just before
Almost 250# lift was no trouble for winch
this
project
3" x 16' HD gin pole didn't even flex

The crew - KB5YEG, W5WZ,
K5ER,
Tower as used Winter 2010/Spring 2011
W5KGT, AA5LA, and
N5LSP
4el15 @ 72', 4 el 20 @ 80'
Thanks,
Guys!!
More to be added in 2011!